Design and Fabrication of the Base Frame for the Roll Impression Installation Assistance Tool (ABPIR)
Perancangan dan Pembuatan Base Frame pada Alat Bantu Pemasangan Roll Impression(ABPIR)
DOI:
https://doi.org/10.21070/pels.v10i1.2918Keywords:
Base frame, Roll impression installation tool, Mechanical design, Technical drawing, Workplace SafetyAbstract
General Background Mechanical engineering innovations heavily rely on specialized handling equipment to optimize industrial assembly lines and heavy component installations. Specific Background The Roll Impression Installation Aid (ABPIR) system requires a robust and stable base frame to facilitate precise placement and secure handling of heavy roll impression components. Knowledge Gap Detailed documentation regarding the integrated digital modeling and carbon steel fabrication workflows for customized industrial roll installation base frames remains scarce. Aims This study aims to design, fabricate, and assemble a high-strength carbon steel base frame for the ABPIR to improve operational safety and structural stability. Results Utilizing SOLIDWORKS modeling and structured fabrication stages—including precision cutting, electric arc welding, and assembly—yielded a rigid base frame capable of withstanding heavy operational loads while improving workplace safety. Novelty A dedicated mechanical design and step-by-step fabrication blueprint tailored for roll impression installation assistance tools in manufacturing environments. Implications Implementing structurally optimized carbon steel base frames significantly enhances operator safety, minimizes positioning errors, and streamlines industrial maintenance workflows.
Key Findings Highlights
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Solidworks-based structural modeling ensures optimal load distribution and structural rigidity for heavy component handling.
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Carbon steel selection combined with precise electric arc welding produces strong, durable, and monolithic frame joints.
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Structured fabrication workflows directly elevate workplace safety and operational efficiency during industrial equipment installation.
Keywords Base frame, Roll impression installation tool, Mechanical design, Technical drawing, Workplace safety
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