Pikachu Modular Chair Factory Layout

Layout Pabrik Kursi Modular Pikachu

Authors

  • Muhammad Rangga Eka Mukti Program Studi Teknik Industri, Fakultas Sains dan Teknologi, Universitas Muhammadiyah Sidoarjo
  • Mohammad Nabil Makarim Program Studi Teknik Industri, Fakultas Sains dan Teknologi, Universitas Muhammadiyah Sidoarjo
  • David Aditya Pratama Program Studi Teknik Industri, Fakultas Sains dan Teknologi, Universitas Muhammadiyah Sidoarjo
  • Satriya Surya Nugraha Program Studi Teknik Industri, Fakultas Sains dan Teknologi, Universitas Muhammadiyah Sidoarjo
  • Muhammad Angga Yudhistira Program Studi Teknik Industri, Fakultas Sains dan Teknologi, Universitas Muhammadiyah Sidoarjo
  • Athika Shidi Cahyana Program Studi Teknik Industri, Fakultas Sains dan Teknologi, Universitas Muhammadiyah Sidoarjo

DOI:

https://doi.org/10.21070/rzynvb30

Keywords:

Facility layout design, Modular chair, Material handling, Blocplan, Ergonomics

Abstract

General Background The optimal layout design of a production facility remains crucial to ensuring smooth manufacturing operations and maintaining operational efficiency. Specific Background In the practical design of facilities for manufacturing a Pikachu-themed modular chair, integrating ergonomics, smooth material flow, and interdepartmental activity interactions is essential. Knowledge Gap Although traditional layout planning addresses material transport, comprehensive integration combining multi-product process charts, activity relationship analysis, from-to charts, and computerized heuristic algorithms like Blocplan requires systematic evaluation. Aims This study aims to design and optimize the production facility layout for manufacturing a modular chair by utilizing the Multi-Product Process Chart (MPPC), Activity Relationship Chart (ARC), Activity Relationship Diagram (ARD), From-To Chart (FTC), and Blocplan algorithm. Results The results indicate that the proposed layout significantly improves material flow, optimizes interdepartmental relationships, and minimizes material handling distances and costs by strategically positioning raw material warehouses near measurement, cutting, and assembly areas. Novelty A structured framework is established by synthesizing MPPC, ARC, FTC, and Blocplan computer-aided heuristics specifically for modular furniture manufacturing layouts. Implications Implementing this optimized layout effectively supports manufacturing efficiency, operational productivity, and workflow continuity in industrial facility design.

Key Findings Highlights

  1. Integrating multi-product process mapping with activity relationship charts successfully reorganizes modular furniture production workflows.

  2. Computer-aided Blocplan optimization identifies superior layout alternatives that drastically reduce material handling costs and distances.

  3. Placing raw material warehouses adjacent to measurement and assembly departments eliminates unnecessary transportation bottlenecks.

Keywords Facility layout design, Modular chair, Material handling, Blocplan, Ergonomics

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Published

2026-11-13

Issue

Vol. 10 No. 1 (2026): Proceedings of the 9th Seminar Nasional Sains 2026

Section

Industrial Engineering

Categories

License

Copyright (c) 2026 Muhammad Rangga Eka Mukti, Mohammad Nabil Makarim, David Aditya Pratama, Satriya Surya Nugraha, Muhammad Angga Yudhistira, Athika Shidi Cahyana

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

How to Cite

[1]
“Pikachu Modular Chair Factory Layout: Layout Pabrik Kursi Modular Pikachu”, PELS, vol. 10, no. 1, pp. 2976–2983, Nov. 2026, doi: 10.21070/rzynvb30.