Crystal Ice Machine Performance Analysis Using FMEA and Ishikawa Diagram

Analisis Kinerja Mesin Es Kristal Menggunakan FMEA dan Diagram Ishikawa

Authors

  • Satriya Surya Nugraha Universitas Muhammadiyah Sidoarjo
  • Indah Apriliana Sari Universitas Muhammadiyah Sidoarjo

DOI:

https://doi.org/10.21070/pels.v10i1.3074

Keywords:

Quality Control, Crystal Ice Machine, Fmea, Ishikawa Diagram, Risk Priority Number

Abstract

General Background Crystal ice machines in industrial production frequently encounter performance issues characterized by component failures and reduced cooling effectiveness. Specific Background PT. X faces operational challenges including production efficiency losses, high machinery breakdown frequencies, and inconsistent crystal ice quality. Knowledge Gap Existing maintenance and operation systems exhibit imperfections that heighten machinery damage risks and disrupt overall production continuity. Aims This study analyzes and identifies potential failures in crystal ice machines while determining appropriate repair priorities using systematic evaluation methods. Results Failure Mode and Effect Analysis identified compressors as having the highest Risk Priority Number at 270, while Ishikawa diagram analysis traced root causes across human, machine, material, environmental, and method factors. Novelty This work combines quantitative Risk Priority Number scoring with comprehensive Ishikawa root-cause categorization tailored specifically for industrial crystal ice manufacturing equipment. Implications Implementing operator competency training, preventive maintenance protocols, and strict standard operating procedures effectively mitigates failure risks and ensures sustainable machine performance.

KEY FINDINGS HIGHLIGHTS

  1. Compressors exhibit the highest Risk Priority Number of 270, identifying them as the most critical component requiring immediate attention.

  2. Centrifugal pumps and accumulators register significant Risk Priority Number scores of 225 and 216, respectively.

  3. Ishikawa diagram evaluations demonstrate that machinery failures stem from interconnected human, material, method, environment, and machine variables.

Keywords Quality Control, Crystal Ice Machine, Fmea, Ishikawa Diagram, Risk Priority Number

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Published

2026-10-12

How to Cite

[1]
S. S. Nugraha and I. A. Sari, “Crystal Ice Machine Performance Analysis Using FMEA and Ishikawa Diagram: Analisis Kinerja Mesin Es Kristal Menggunakan FMEA dan Diagram Ishikawa”, PELS, vol. 10, no. 1, pp. 329–338, Oct. 2026.

Issue

Vol. 10 No. 1 (2026): Proceedings of the 9th Seminar Nasional Sains 2026

Section

Industrial Engineering

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Copyright (c) 2026 Satriya Surya Nugraha, Indah Apriliana Sari

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This work is licensed under a Creative Commons Attribution 4.0 International License.