Study Of Forward - Reverse Mototr Control System Using Zelio Smart Relay in Fild Work Activities
Studi Sistem Kendali Motor Forward–Reverse Menggunakan Smart Relay Zelio Pada Kegiatan Praktik Kerja Lapangan
DOI:
https://doi.org/10.21070/pels.v10i1.3163Keywords:
Ladder Diagram, Industrial Automation, Directional Operation, Magnetic Contactor, Overload ProtectionAbstract
General Background Three-phase induction motors are widely utilized in industrial applications requiring reliable directional rotation management. Specific Background Managing directional operations typically involves two alternating contactors, which necessitates precise interlocking mechanisms to prevent simultaneous activation and short circuits. Knowledge Gap Despite theoretical understanding, translating conventional wiring concepts into programmable logic frameworks remains challenging during practical field implementations. Aims This study describes the design, assembly, and functional programming of a directional panel utilizing a programmable logic controller. Results The assembled apparatus integrates a logic controller, single-phase and three-phase circuit breakers, dual contactors, and overload relays. The ladder logic assigns specific inputs for directional and stop commands, while corresponding outputs drive the contactors and standby indicators. A self-holding circuit maintains continuous operation after button release, and an interlocking mechanism successfully prevents simultaneous dual-directional activation. Novelty The research details a structured, programmable alternative to conventional manual wiring, mapping explicit ladder diagram addresses to physical panel components. Implications Transitioning to programmed logic modernizes industrial automation layouts, simplifies troubleshooting, and builds practical competencies in equipment protection and wiring execution.
Highlights:
-
The assembled panel integrates programmable logic with physical contactors and overload relays to manage rotational direction.
-
Ladder diagram programming establishes self-holding circuits and interlocking mechanisms to prevent simultaneous dual-directional activation.
-
Transitioning from conventional wiring to automated configurations simplifies troubleshooting and modernizes industrial equipment layouts.
Keywords: Ladder Diagram, Industrial Automation, Directional Operation, Magnetic Contactor, Overload Protection
Downloads
References
T. Rahmania, A. R. Matondang, and N. Matondang, “Perbaikan sistem perawatan mesin pada PT XYZ,” Jurnal Sistem Teknik Industri, vol. 18, no. 2, pp. 47–50, 2016, doi: 10.32734/jsti.v18i2.344.
Y. Daeng Polewangi, “Analisis sistem perawatan boiler di PT. Dewa Rencana Perangin-Angin,” JIME (Journal of Industrial and Manufacture Engineering), vol. 2, no. 1, pp. 29–33, 2018, doi: 10.31289/jime.v2i1.2428.
P. B. Pratama and K. Jainuri, “Perencanaan perawatan mesin boiler dengan pendekatan Reliability Centered Maintenance (RCM) pada PT. Bumi Khatulistiwa.”
Y. Rosa, “Perencanaan dan penerapan preventive maintenance peralatan laboratorium,” Jurnal Teknik Mesin, vol. 2, no. 2, pp. 107–119, 2005.
S. D. Pandi, H. Santosa, and J. Mulyono, “Perancangan preventive maintenance pada mesin corrugating dan mesin flexo di PT. Surindo Teguh Gemilang,” Jurnal Ilmiah Widya Teknik, vol. 13, no. 1, pp. 33–38, 2014, doi: 10.33508/wt.v13i1.1461.
Y. R. Rosyid, “Manajemen perawatan pada boiler utilitas batu bara PT. Petrokimia Gresik,” Project Report, Institut Teknologi Sepuluh Nopember, Surabaya, 2021. Tidak memiliki DOI.
H. Rachman, A. K. Garside, and H. M. Kholik, “Usulan perawatan sistem boiler dengan metode Reliability Centered Maintenance (RCM),” Jurnal Teknik Industri, vol. 18, no. 1, pp. 86–93, 2017, doi: 10.22219/JTIUMM.Vol18.No1.86-93.
A. F. Kristanto, “Meminimalisir gangguan dengan preventive maintenance boiler di pembangkit listrik tenaga uap (studi kasus pada PT. PJB UBJOM PLTU Rembang),” Jurnal Energi dan Manufaktur, vol. 15, no. 1, pp. 32–41, 2022, doi: 10.24843/JEM.2022.v015.i01.p05.
A. S. K. R. Q. Alazemi, M. Y. Ali, and M. R. C. Daud, “Preventive maintenance of boiler: A case of Kuwait industry,” International Journal of Engineering Materials and Manufacture, vol. 4, no. 2, pp. 48–58, 2019, doi: 10.26776/ijemm.04.02.2019.02.
N. A. Silviana, “Usulan perawatan komponen kritis pada boiler feed pump dengan menggunakan metode preventive maintenance,” Jurnal Ilmiah Teknik Industri Prima (JURITI PRIMA), vol. 4, no. 1, 2022, doi: 10.34012/juritiprima.v4i1.1615.
S. S. Patil and A. K. Bewoor, “Optimization of maintenance strategies for steam boiler system using reliability-centered maintenance (RCM) model: A case study from Indian textile industries,” International Journal of Quality & Reliability Management, vol. 39, no. 7, pp. 1745–1765, 2022, doi: 10.1108/IJQRM-07-2021-0216.
S. S. Patil, A. K. Bewoor, R. Kumar, M. H. Ahmadi, M. Sharifpur, and S. PraveenKumar, “Development of optimized maintenance program for a steam boiler system using Reliability-Centered Maintenance approach,” Sustainability, vol. 14, no. 16, p. 10073, 2022, doi: 10.3390/su141610073.
M. B. Zaman, D. Priyanta, and B. S. S. Putra, “Determination of maintenance task on tanker vessel’s marine boiler using Reliability Centered Maintenance (RCM) II method,” International Review of Mechanical Engineering, vol. 15, no. 5, pp. 228–236, 2021, doi: 10.15866/ireme.v15i5.19061.
H. H. Azwir, A. I. Wicaksono, and H. Oemar, “Manajemen perawatan menggunakan metode RCM pada mesin produksi kertas,” Jurnal Optimasi Sistem Industri, vol. 19, no. 1, pp. 12–21, 2020, doi: 10.25077/josi.v19.n1.p12-21.2020.
M. Bastuti, D. Alfian, and M. F. B. C. K. “Penerapan Reliability Centered Maintenance (RCM) untuk perawatan mesin Twin Screw Extruder,” TRAKSI: Majalah Ilmiah Teknik Mesin, vol. 21, no. 2, 2021, doi: 10.26714/traksi.21.2.2021.%
Additional Files
Published
How to Cite
Issue
Section
License
Copyright (c) 2026 M. Agus Safiuddin, Agus Hayatal Falah
This work is licensed under a Creative Commons Attribution 4.0 International License.
